Targeting immune checkpoint proteins such as PD-L1 is changing the landscape of cancer therapy.[1] However, change of PD-L1 expression during chemoradiotherapy has not been well characterised. The Immuno-PET study aims to examine the dynamics of PD-L1 expression via 89Zr-Durvalumab PET imaging before, during and after chemoradiotherapy. To support the large number of clinical productions required for this study, we have developed a fully automated protocol for the radiosynthesis of [89Zr]Zr-DFOSq-Durvalumab.
DFOSq-Durvalumab with an average chelator-to-antibody ratio of 3.69 was used for radiolabelling experiments using an iPHASE MultiSyn module. Reaction kinetics in succinate pH 6 were significantly faster compared to HEPES pH 7.2 with 90% conversion observed in 15 and 60 minutes, respectively. This buffer and pH change also reduced the amount of residual radioactivity in the Zr-89 isotope vial from 24% to 0.5% ± 0.2% (n=5). Addition of 0.02% Tween 80 to the reaction buffer reduced [89Zr]Zr]DFOSq-Durvalumab losses in the reactor from 36% ± 6% (n=4) to 0.2% ± 0.0% (n=2). Interactive peak collection via the PD-10 column radiation profile allowed reproducible collection of the product fraction with low amounts of radioactivity remaining on the PD-10 column (3.0% ± 1.2%, n=3). Residual on the sterile filter was 6.2% ± 1.9% (n=3) and the remaining kit components accounted for 4.3% ± 1.4% (n=3) of radioactivity losses. Typically, 164 MBq of product was formulated in a volume of 2.1 mL with a specific activity of 182 MBq/mg. Radiochemical purity and immunoreactive fraction were always >99% and >93% at end-of-synthesis, respectively, and dropped to 90% and 74% after incubation in human serum for 7 days at 37°C. SEC-HPLC analysis of formulated [89Zr]Zr-DFOSq-Durvalumab showed very good antibody integrity with levels of aggregation at 3.9% ± 0.8% (n=3).
In summary, fully automated production of [89Zr]Zr-DFOSq-Durvalumab for clinical use was achieved using a cassette-based system. The total process yield was improved from 13% to 74.5% ± 5.4% (n=3) and the procedure was complete within 45 minutes.